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Truck Scales
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Floor Scales
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Length Of Time To Install A Truck Scale?

Truck Scales

What Is A Truck Scale Project Timeline

The truck scale Roadmap

The truck scale installation process can seem a bit convoluted when one doesn’t understand all that is involved. The infographic above helps lay out the entire truck scale building process. This article will briefly go over each step in the truck scale building process.

Site Review

The site review is what you do before you ever even begin to break ground and start the construction process. When you are performing a site review you want to do a walkthrough of the build site, noting the possible places to install the scale as well as noting potential pitfalls that could arise at the site. Essentially this step is the initial preliminary step of mapping out the truck scale build.

  • Location: Choose a level and stable location for the truck scale. It should be easily accessible for vehicles and convenient for scale operators.

  • Foundation: Construct a solid foundation capable of supporting the weight of the scale and the vehicles it will measure. The foundation must be level to ensure accurate readings.

Purchase Scale

This step is where you spec out and make your scale purchase. Depending on which company you decide to go with will determine the delivery time and cost. Once you have secured a delivery date and shipping destination, the next step is to start getting te site prepped.

  • Type of Scale: Decide on the type of truck scale based on your specific needs. Common types include pit scales, surface-mounted scales, and portable scales.

  • Capacity and Size: Choose a scale with the appropriate capacity and size to accommodate the maximum weight and dimensions of the vehicles that will be weighed.

Set Schedule

Setting the schedule for the truck scale build is where you work with the site manager to get a build schedule into place. Coordinate with the site manager and walk the site and plan which components will be installed in designated locations. This is also the time where you coordinate with the contractor who will be pouring concrete. This step is reserved for setting the schedule for the remainder of the build.

  • Local Regulations: Familiarize yourself with local regulations and requirements for truck scale installation. Compliance with standards such as NTEP (National Type Evaluation Program) is essential for legal trade transactions.

  • Permits: Obtain any necessary permits for the installation. This may include zoning permits, environmental permits, and construction permits.

Construction Begins

This is the “breaking ground” portion of the build. In this step is where you start digging the trenches for cables and electronics connecting to the truck scale being installed. Along with digging the trenches, this is also when the pouring of the concrete for the foundation begins as well. Keep in mind that the curing process for the foundation will take 14 days to completely cure.

  • Unpacking and Inspection: Carefully unpack all components and inspect them for any damage. Report any issues to the manufacturer immediately.

  • Assembly: Follow the manufacturer's instructions for assembling the scale components. This may involve connecting load cells, installing junction boxes, and securing the scale platform.

  • Wiring: Properly connect the electrical components, including load cells, junction boxes, and indicator systems. Ensure that all connections are secure and follow electrical codes.

  • Calibration: Calibrate the scale to ensure accurate weight readings. Calibration should be performed by trained technicians using certified test weights.

Scale installation

The scale installation is where all the planning and scheduling comes together. The scale is delivered via tractor trailer to the build site. The scale deck is set into the foundation by a crane. Once the scale is properly set, the team installing the scale will then anchor down the deck and all accompanying wiring and connections. Typically if the deck is a steel deck then the installation process can tak one day to complete. It will be a lot onger (30 days) for a concrete deck.

  • Functional Tests: Conduct thorough functional tests to ensure all components are working correctly. This includes testing the indicator, printer (if applicable), and any associated software.

  • Performance Validation: Weigh test vehicles with known weights to validate the accuracy and performance of the scale. Adjust as necessary to meet accuracy requirements.

scale calibration

After the scale has been properly installed, it is time to calibrate the scale and do a final systems check. During the calibration phase, the installation team will check to make sure the load cells are measuring the weight and that the scale is properly weighing correctly. After calibration is complete, the team will run final tests on the systems operating the scale.

  • Maintenance Plan: Develop a regular maintenance schedule to keep the scale in optimal condition. This includes cleaning, lubrication, and periodic inspections.

  • Operator Training: Train operators on proper scale usage, maintenance procedures, and safety protocols. Well-trained operators contribute to the longevity and accuracy of the scale.

conclusion

Installing a truck scale is a complex process that requires careful planning, adherence to regulations, and attention to detail. By following the steps outlined in this guide, you can ensure a successful installation that meets industry standards and provides accurate weight measurements for your business needs. Regular maintenance and operator training will contribute to the long-term reliability and effectiveness of the truck scale system.

American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

Scale Service Cost Guide

American Scale Company test truck

Scale Service Cost Guide.

An accurate scale is an essential tool for any company whose revenues are based on the weight of goods entering or exiting a facility. Without scale accuracy, a company can lose thousands, if not hundreds of thousands of dollars annually. On the other hand, the annual maintenance costs for a truck scale can vary anywhere from $1,000 to $10,000 annually depending upon what services you are receiving. If you were to consider the potential cost of weighing errors, then you could see how a good maintenance program more than pays for itself, and how at times it can also pay for the cost of the scale. To make sure that your scale maintenance program is most effective, these are components that need to be present to ensure a good program. This article outlines what makes a good scale maintenance program and how much this will generally cost.  

BENEFITS OF HAVING A GOOD SCALE MAINTENANCE PROGRAM.

When setting up a scale maintenance program for your weight operation, you want to think about the long term benefits you will receive when following a good maintenance program. One of the biggest benefits is the fact that you will  have regular scheduled maintenance. Understanding that there is a maintenance program for you to follow will help you better understand your scale’s needs based on frequency of use as well as environment and other factors. When you have a good program, you inevitably build a strong relationship with the service technicians as well as with the scale company itself. Saves down time of vital equipment large/heavy scales cannot easily be transported, so techs can work onsite. Rapid response times provided to critical equipment at your facility helps save potential lost profits by cutting downtime helps you stay organized and up to date with your scale service records.

USING A STATE LICENSED SERVICE PROVIDER

When it comes to getting your scale certified, it cannot be done by a commercial scale company. The state weights and measures organization are able to do that. As long as the scale company is state-licensed and registered, they are able to perform services on your scale. The reasoning for this is because there are specific standards that need to be met according to the state weights and measures organization. Look for companies that have a good standing and provide services to multiple scales in the area. If you go with a service provider who is unlicensed then you run the risk of having improperly serviced equipment along with getting into hot water with the state weights and measures department. It is not recommended to allow a company that is not licensed to service your scale. 

USE STATE-CERTIFIED TEST WEIGHTS FOR CALIBRATION

When going with an established scale service company, they will typically have an entire inventory of test weights tested and certified annually in accordance with state weights and measures standards. They will have test weights for all manner of scales and sizes. Depending on the scale being calibrated or serviced will determine the size of the weights being used. Depending on what is being calibrated or having a load test will determine how much weight you will actually need.

THOROUGH SCALE TESTING

The test should start by determining the length of the platform and the total number of sections along that length. Load points are where weight is transferred from the load to the scale and where scale accuracy is maintained. It is critical that the accuracy of each load point is maintained, so as weight is applied it is transferred evenly.

If a load point or section fails a strain test, then it must be calibrated to conform to requirements by making a mechanical or electronic adjustment. A good scale service company will check and double check for accuracy on each load point.

VISUAL INSPECTION AND REPAIRS

Whenever there is any sort of service performed on a scale, the scale technician will perform a visual inspection of the scale. A thorough scale maintenance program must include regular visual inspection followed by any necessary repairs of issues found. The visual inspection should include scale condition, regulatory conformance, signs of damage and debris buildup, safety, clearance, corrosion, and any electrical conditions. A detailed inspection is the sign of a good scale service company. 

BREAKING DOWN THE COST

When looking at what it will actually cost to set up a scale maintenance program, you have to consider the biggest factors that will affect cost. Below are some of the factors that will affect the cost, along with an average rate that is floating around right now. Distance traveled to perform service. Travel charges are usually based upon zones from the nearest office to the service site location. Depending upon the shop performing the service will determine the overall price. Bench time can range anywhere from $125 upwards of $200 per hour depending on the service and if there will need to be additional repairs for the scale.

Additional parts or travel time depending on the issue at hand. Some scale companies will price based on “zones” instead of price mileage. When thinking about scale service and maintenance, it is good to look at it like servicing your car. If you were to take your car into a dealership or independent mechanic, then you will pay an hourly charge. In some areas, mechanics start out at $150 per hour and go up from there. The same thing can be said about scale service. A good maintenance program will be thorough, and should include a written report documenting test results including both before and after calibration, as well as a summary of finding and recommendations. All of these aforementioned items are essential to having a well documented and maintained scale.  

CLOSING WORDS

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

Navigating the Weigh: A Comprehensive Guide to Installing a Truck Scale

Truck scales play a crucial role in industries that rely on the transportation of goods, such as agriculture, logistics, waste management, and mining.

Installing a truck scale is a significant undertaking, involving a complex set of tasks and considerations. This article will delve into the various aspects involved in the installation of a truck scale, from initial planning to the final calibration and maintenance.

Pre-Installation Planning

Site Selection

Selecting the right location for your truck scale is the first crucial step in the installation process. Factors to consider include accessibility, distance from the entrance, local zoning regulations, and environmental impact assessments. The chosen site must be level, well-drained, and capable of supporting the scale's weight.

During the planning process, you will survey the site with the scale company and other subcontractors to find the best option for your truck scale. Some areas may look like a good place, but may not be level or unable to hold the truck scale. Working with all the teams involved will help to find the optimal location for your truck scale.

Permitting and Compliance

Navigating the regulatory landscape is essential, as truck scales are subject to various local, state, and federal regulations. You will need to obtain the necessary permits, which often involve site plans, environmental impact studies, and compliance with weight and measurement standards.

Working with the city to get planning permits can be a lengthy and tedious process. The sooner you can get permits, the better. Work with your local municipality on all the things needed to start the installation process with your truck scale.

Budgeting and Cost Analysis

A truck scale installation can be a substantial investment. It is essential to set a realistic budget that includes not only the cost of the scale itself but also site preparation, civil engineering work, electrical connections, and any associated buildings or offices.

When searching for a truck scale you will encounter a lot of different manufacturers with various features. The right scale for you will come with the features that you find important to you.


Site Preparation

Civil Engineering

Before the actual scale installation, the site may require significant civil engineering work. This can include excavation, grading, and foundation construction to ensure the scale sits level and stable.

Utilities and Electrical Work

Truck scales require power and sometimes data connections. Coordinating with utility providers to install electrical and communication infrastructure is vital for the scale's functionality.

Scale Foundation

The scale's foundation is crucial to its long-term performance. It must be designed to distribute the load evenly and ensure the scale remains level. Proper construction and use of quality materials are essential.

Scale Installation

Unpacking and Assembling

Upon delivery, the scale components must be unpacked and assembled according to the manufacturer's specifications. This process involves the placement of load cells, beams, and other components.

Assigning crew members to certain tasks can make the installation process a lot easier. When there is not a clear plan as to how you want to go about installing the scale, time can get away from you and make the install unnecessarily difficult.

Calibration

After assembly, the scale needs to be calibrated to ensure accuracy. Calibration typically involves applying known weights to the scale and adjusting it to produce accurate readings

Weighbridge Deck Installation

The weighbridge deck is the top surface of the scale where the vehicles are weighed. This is typically made of steel or concrete, and it must be installed with precision to ensure the scale's accuracy.


Post-Installation

Testing and Quality Assurance

After installation, rigorous testing is necessary to ensure the scale functions correctly. This may involve loading test weights onto the scale, checking for deflection, and calibrating any necessary adjustments.

Be sure after the scale is installed to check the repeatability with each measurement. Making these checks would be a good way to check if there is any inconsistencies among the sections of the scale.

Documentation and Compliance

Documentation is crucial for legal compliance and warranty coverage. Keep records of installation, calibration, and any maintenance or repairs. Be sure to follow up with the relevant regulatory agencies to ensure compliance with all standards.

Ongoing Maintenance

Regular Inspections

Regular inspections are necessary to ensure the scale continues to function accurately. This includes checking for wear and tear, loose components, and potential issues.

Cleaning and Debris Management

Keeping the scale clean and free from debris is essential for accurate weighing. Regular cleaning and debris removal prevent damage and reduce maintenance needs.

Software Updates

If your truck scale is equipped with software for data recording and analysis, make sure to keep it updated to maintain its functionality and security.


Closing Words

Installing a truck scale is a complex process that requires careful planning, precise execution, and ongoing maintenance. It is an investment that can significantly impact the efficiency and profitability of businesses that rely on the transportation of goods. By following the steps outlined in this guide and adhering to regulatory standards, you can ensure a successful truck scale installation that serves your needs for years to come.

American Scale is your source for industrial scales. Be sure to check out our Learning Hub for in depth articles tackling multiple topics. From scale service and maintenance, to learning how to pick the right scale for you. American Scale has you covered.

A Comprehensive Guide to Calibrating Truck Scales

test weights

Truck scales are vital to transportation, logistics, agriculture, and manufacturing industries. Accurate weight measurements are crucial for determining shipping costs, complying with regulations, preventing overloading, and ensuring fair trade practices. However, for truck scales to provide accurate readings, they must be regularly calibrated. Calibration is the process of adjusting the scale to ensure its measurements are in line with known standards. In this article, we delve into the intricate process of calibrating truck scales, exploring its significance, methods, and best practices.

The Significance of Calibrating Truck Scales

Calibrating truck scales is more than just a routine maintenance task; it's a critical aspect of ensuring operational accuracy, compliance, and safety. Accurate weight measurements are essential for:

  1. Regulatory Compliance: Truck scales are subject to various regulations and standards imposed by governmental bodies. Non-compliance can lead to penalties, fines, or even legal action.

  2. Preventing Overloading: Overloading trucks can lead to safety hazards, excessive wear and tear on vehicles, and damage to road infrastructure. Accurate weight measurements help prevent overloading.

  3. Fair Trade Practices: In industries where goods are bought or sold based on weight, such as agriculture and mining, fair trade relies on accurate weight measurements.

  4. Resource Management: Efficient use of resources, such as fuel and materials, relies on precise weight measurements.

The Calibration Process

Calibrating truck scales is a multi-step process that requires careful planning, specialized equipment, and adherence to industry standards. Here's a breakdown of the key steps involved:

Preparation: Before initiating the calibration process, it's essential to prepare adequately:

  • Gather Equipment: Collect the necessary tools, including certified test weights, calibration software (if applicable), and tools for adjustments.

  • Documentation: Review the scale's user manual, calibration guidelines, and any applicable regulations.

  • Safety Measures: Ensure safety protocols are in place, as calibration might require lifting heavy loads or working in proximity to moving vehicles.

Zero Adjustment: The first step is to bring the scale to its "zero" or "tare" state. This ensures that the scale reads zero when no load is present. If the scale doesn't show zero, adjustments might be needed.

Load Cell Testing: Load cells are the heart of a truck scale. They convert the weight of the vehicle into an electrical signal. Testing each load cell involves applying known weights and verifying that the scale's readings match the expected values. Load cell testing helps identify faulty cells that might require repair or replacement.

Corner Test: A corner test involves placing a certified test weight at each corner of the scale platform. This ensures that each load cell is functioning correctly and that weight is distributed evenly across the scale.

Linearity Test: The linearity test checks if the scale provides consistent readings across its entire range. This is done by applying different known weights and comparing the scale's readings to the expected values.

Adjustments: If discrepancies are detected during testing, adjustments are necessary. Modern truck scales often have digital calibration systems that allow for adjustments to be made electronically. Older scales might require manual adjustments using mechanical mechanisms.

Final Verification: After adjustments are made, the scale needs to be retested to ensure it now provides accurate readings. This involves repeating some or all of the tests mentioned above.

Documentation: Thorough documentation of the calibration process is crucial. Record the tests performed, the adjustments made, and the final verified measurements. This documentation serves as evidence of compliance and accuracy.

Best Practices for Calibrating Truck Scales

  1. Regular Schedule: Establish a regular calibration schedule based on usage and manufacturer recommendations. High-traffic scales might require more frequent calibrations.

  2. Certified Test Weights: Use certified test weights that have been calibrated by an accredited laboratory. These weights ensure the accuracy of your calibration process.

  3. Trained Personnel: Calibration should be performed by trained technicians familiar with the specific scale model and the calibration process.

  4. Environmental Conditions: Calibrate the scale in stable environmental conditions. Temperature changes, vibrations, and other external factors can affect measurements.

  5. Record Keeping: Maintain a detailed record of each calibration, including dates, adjustments, and results. This history aids in tracking performance over time.

  6. Quality Control: Implement a quality control process to validate the accuracy of the calibration process itself.

  7. Calibration Labels: Attach a calibration label to the scale, indicating the date of the last calibration and the technician responsible.

Closing Words

Calibrating truck scales is a meticulous process that ensures accurate weight measurements, compliance with regulations, and the efficient operation of various industries. Regular calibration not only prevents legal and operational issues but also promotes fair trade practices and resource management. By following best practices and investing in the necessary equipment and training, organizations can maintain the integrity of their truck scales and uphold the standards that underpin their business operations.

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

Navigating the Weighty Process of Truck Scale Installation (A Quick Guide).

In the realm of logistics and transportation, accuracy and efficiency are paramount. Truck scales play a pivotal role in ensuring that goods are weighed accurately, taxes are levied correctly, and road safety standards are maintained. The process of installing a truck scale might seem straightforward, but it involves a meticulous sequence of steps that require engineering expertise, careful planning, and adherence to regulations. In this article, we'll delve into the comprehensive process of installing a truck scale, from site selection to calibration, highlighting the technical intricacies and considerations involved.

Site Selection and Preparation

The first step in truck scale installation is selecting an appropriate location. Factors such as accessibility, terrain, proximity to the main road, and required clearances must all be considered. The chosen site should be able to support the weight of the scale, the vehicles being weighed, and any additional equipment. Engineers and surveyors collaborate to ensure that the site is level and properly graded to prevent water accumulation.

Foundation Construction

A solid foundation is crucial to the stability and accuracy of the truck scale. The foundation is usually made of reinforced concrete, engineered to withstand the load of the scale and the vehicles it will weigh. The construction process involves excavation, forming, pouring concrete, and allowing it to cure. The scale's manufacturer provides specifications for the foundation dimensions and load-bearing capacity to ensure proper installation.

Scale Installation

Once the foundation is ready, the actual truck scale installation begins. This typically involves assembling the individual scale modules or sections on-site. These sections are carefully aligned and bolted together to create a seamless weighing surface. Cables for power, communication, and load cells are laid out, and their connections are established according to the manufacturer's guidelines.

Load Cell Installation and Calibration

Load cells are integral components of the truck scale that convert the weight of the vehicle into an electrical signal. Proper load cell installation is critical for accurate weighing. They are strategically positioned underneath the scale deck and connected to the scale's indicator. Calibration follows the installation, where the scale is tested using known weights to ensure its accuracy.

Electrical and Data Connections

Truck scales require electrical connections for power supply and data transmission. The scale indicator, often housed in a control room or booth near the scale, receives data from the load cells and displays the weight. Additionally, many scales are integrated with computer systems for data storage, analysis, and reporting purposes. These connections must be established by experienced technicians to ensure seamless communication.

Testing and Quality Assurance

Before the scale is put into active use, thorough testing is essential. This involves weighing various known weights to verify its accuracy. Any discrepancies are addressed through calibration adjustments. Quality assurance protocols are followed to confirm that the scale functions reliably and consistently.

Legal Compliance and Certification

Truck scales are subject to legal regulations and standards that vary by jurisdiction. After installation, regulatory authorities may inspect the scale to ensure it complies with weight measurement regulations. Calibration certifications are typically required to validate the accuracy of the scale's measurements. Regular maintenance and re-certification may also be mandated to maintain compliance.

Training and Handover

Once the scale is fully installed, calibrated, and certified, training is provided to the staff responsible for operating it. They learn how to correctly use the scale, interpret its readings, and perform basic troubleshooting. Clear documentation and manuals are often provided for reference.

Conclusion

Installing a truck scale is a complex process that demands meticulous planning, technical expertise, and adherence to regulatory guidelines. From selecting an appropriate site to completing the foundation, assembling the scale, and ensuring legal compliance, every step is integral to its successful operation. These scales play a crucial role in logistics, transportation, and trade, enabling accurate weight measurements that impact everything from toll collection to cargo distribution. With precision and thoroughness at the forefront, the process of installing a truck scale ensures a foundation for reliable and efficient operations in the realm of transportation.

Concrete Deck Truck Scales vs. Steel Deck Truck Scales: Analyzing the Key Differences

truck scale

Truck scales are essential equipment used in various industries to accurately measure the weight of loaded vehicles. They play a crucial role in ensuring compliance with weight regulations, optimizing logistical operations, and facilitating fair trade.

When it comes to truck scale construction, there are two common options, concrete deck scales and steel deck scales. While both serve the same purpose, they differ significantly in terms of material composition, structural characteristics, and overall performance.

In this article, we will explore and compare the features, benefits, and drawbacks of concrete deck truck scales and steel deck truck scales to help you make an informed decision.

Material Composition

Concrete Deck Truck Scales:

Concrete deck truck scales are primarily constructed using reinforced concrete slabs supported by a series of steel beams. The deck surface is typically made of high-quality concrete with steel rods or fibers to enhance its structural integrity. The concrete deck offers excellent durability, corrosion resistance, and can withstand heavy loads.

Steel Deck Truck Scales:

Steel deck truck scales, as the name suggests, are built using steel components throughout the scale structure, including the deck itself. Steel deck scales usually consist of steel I-beams or U-shaped beams that form the main support structure. The deck surface is composed of steel plates or grating, offering exceptional strength and rigidity.

Strength and Durability

Concrete Deck Truck Scales:

Concrete deck scales are renowned for their exceptional strength and durability. Concrete is a material that can withstand heavy loads and offers resistance to wear and tear over extended periods. Additionally, concrete decks provide a stable weighing surface, reducing the potential for movement or flexing during weighing operations. They are less prone to damage from impacts, such as dropped loads or accidental collisions with vehicles.

Steel Deck Truck Scales:

Steel deck scales are also highly durable and can withstand heavy loads. Steel's inherent strength makes it capable of handling dynamic loads and impact forces more effectively than concrete. However, steel decks may be more susceptible to corrosion and rust, especially in harsh environments or when exposed to corrosive substances. Regular maintenance, such as applying protective coatings, can help mitigate these issues.

Installation and Maintenance

Concrete Deck Truck Scales:

Concrete deck scales generally require more time and effort during the installation process compared to their steel counterparts. Constructing a concrete deck scale involves pouring and curing concrete, which can take several days or weeks depending on the scale's size. However, once installed, concrete deck scales typically require minimal maintenance beyond routine cleaning and inspections.

Steel Deck Truck Scales:

Steel deck scales offer a faster and more straightforward installation process compared to concrete deck scales. Steel components can be prefabricated off-site, reducing the installation time significantly. However, steel deck scales may require more maintenance in the long run. Periodic inspections for corrosion, surface damage, and proper calibration are necessary to ensure accurate weighing results and extend the scale's lifespan.

Flexibility and Portability

Concrete Deck Truck Scales:

Concrete deck scales are typically designed as permanent installations. Once installed, they are challenging to relocate due to their heavy concrete construction. However, their immobility provides stability and reduces the risk of inaccuracies caused by movement. Concrete deck scales are suitable for facilities that have a fixed weighing location and do not require frequent scale repositioning.

Steel Deck Truck Scales:

Steel deck scales offer greater flexibility and portability compared to concrete deck scales. They are often designed with modular components, allowing for easy disassembly, relocation, or expansion. This flexibility is particularly useful for industries with changing operational requirements or temporary weighing stations. Portable steel deck scales can be easily transported to different locations and set up quickly.

Cost Considerations

Concrete Deck Truck Scales:

Concrete deck scales typically have higher upfront costs due to the materials and labor involved in their construction. The need for skilled concrete workers and the longer installation time contribute to the overall expenses. However, concrete deck scales offer excellent long-term value due to their durability and lower maintenance requirements.

Steel Deck Truck Scales:

Steel deck scales generally have lower upfront costs compared to concrete deck scales. The prefabricated steel components and faster installation process contribute to these cost advantages. However, it's important to consider the potential additional expenses associated with ongoing maintenance, especially in corrosive environments.

Conclusion

Concrete deck truck scales and steel deck truck scales each offer distinct advantages and considerations. Concrete deck scales provide exceptional durability and stability, making them ideal for permanent installations with minimal maintenance requirements. Steel deck scales, on the other hand, offer flexibility, portability, and cost advantages, allowing for easy relocation and scalability.

When deciding between the two, factors such as the intended usage, budget, environmental conditions, and future operational needs should be carefully evaluated. Consulting with industry experts or scale manufacturers can also provide valuable insights tailored to your specific requirements. By considering these factors, you can make an informed decision and select the truck scale that best suits your business needs.

The 2023 Guide to Maintaining a Truck Scale: Ensuring Accuracy and Reliability

Truck scales play a crucial role in various industries, including transportation, logistics, waste management, and agriculture. These heavy-duty weighing systems are designed to accurately measure the weight of trucks, ensuring compliance with legal regulations and facilitating efficient operations. However, like any other piece of equipment, truck scales require regular maintenance to ensure their accuracy and reliability. In this article, we will delve into the details of maintaining a truck scale, highlighting key considerations and best practices.

Regular Cleaning and Inspection

To maintain optimal performance, it is essential to keep the truck scale clean and conduct routine inspections. Setting up a daily inspection and cleaning schedule will be a good way of keeping track when the scale was last cleaned. Start by removing any debris, dirt, or other foreign objects from the scale platform. This can be done using a broom, blower, or a high-pressure water hose. Pay special attention to the load cells, which are critical components responsible for accurate weight measurement. Depending on the load cell type, getting water on them can be very damaging. Inspect the load cells for signs of damage or corrosion, and clean them using a soft brush or compressed air if necessary.

Pro tip: Create a daily housekeeping chart for your scale to help keep track of when the scale is cleaned and who the last technician to clean it was. Plan on having a daily inspection at the end of each day, this will help set a a standard of keeping your scale in tip top shape year round. Having a chart and a checklist will also help you keep records and improve scale accuracy by eliminating debris daily.

Calibration and Verification

Calibration is a vital aspect of truck scale maintenance. Regular calibration ensures that the scale provides accurate weight readings. It is recommended to perform calibration at least once a year, although more frequent calibrations may be necessary based on usage and industry requirements. Calibration should be conducted by certified professionals using traceable weights. Additionally, consider implementing a verification process to confirm the accuracy of the scale's readings periodically.

Pro tip: Contact your local scale service company to see what calibration programs that they have. Setting up a calibration schedule with a scale company will eliminate the guesswork on when your scale should be calibrated. Scale service companies can schedule a monthly to annually.

Lubrication and Mechanical Maintenance

Truck scales consist of various mechanical components that require proper lubrication and maintenance. Refer to the manufacturer's guidelines for recommended lubricants and intervals. Regularly inspect and lubricate pivot points, bearings, and joints to minimize friction and prevent premature wear. Furthermore, ensure that all mechanical parts are tightened and aligned correctly. Loose bolts or misalignment can adversely affect the scale's performance and accuracy.

Pro tip: When replacing parts and inspecting your scale, consider setting up a lubrication schedule so you don’t have to worry about any of your part seizing up or anything.

Electrical Components and Wiring

The electrical components of a truck scale, including cables, junction boxes, and indicators, should be inspected periodically. Look for signs of damage, frayed wires, or loose connections. Electrical issues can lead to measurement errors or system failures. It is crucial to address any electrical problems promptly and consult a professional if necessary.

Pro tip: Depending on the location of the truck scale, you may have to deal with rodents or other animals chewing through cables or may build nests in the scale near load cells and the location of the junction box. Perform periodic checks to ensure that there are no frayed wires or excess nesting.

Environmental Considerations:

Truck scales are often exposed to harsh environmental conditions, such as extreme temperatures, moisture, and corrosive substances. These factors can affect the scale's components and accuracy. Protect the scale from direct sunlight, rain, snow, and excessive dust by installing appropriate shelters or enclosures. Consider using corrosion-resistant materials for scale components in corrosive environments. Additionally, implement regular inspections to identify any environmental damage and take preventive measures accordingly.

Pro tip: Depending on where your scale is located will determine a few things. Locations that have a heavy storm presence will definitely need to be protected with a lighting warranty. Lightning strikes to a scale will fry the load cells, which lead to expensive repairs. A location that has drastic climate changes (think hot and cold climates) can have varying effects on the scale itself and the scale components.

Operator Training and Guidelines:

Proper training and guidelines for scale operators are essential for maintaining the scale's accuracy and longevity. Operators should be trained in correct weighing procedures, including proper positioning of the truck on the scale platform, avoiding overloading, and avoiding unnecessary shocks or impacts. Educate operators on the importance of regular maintenance and encourage them to report any issues or abnormalities promptly.

Pro tip: Some companies will have mandatory meetings or trainings for their technicians to ensure that they are up to date on the evolving guidelines, so they can be made aware of any changes to procedure that may occur for scale maintenance. Some companies have a monthly mandatory safety meeting, to update technicians on policy and procedure changes. This helps the technicians have to most up to date knowledge on the scales that they service.

Documentation and Record-Keeping:

Maintaining detailed records of maintenance activities and inspections is crucial for tracking the scale's performance over time. Create a maintenance log that includes information such as calibration dates, cleaning schedules, repairs, and any issues encountered. This documentation will help identify patterns, plan future maintenance, and provide evidence of compliance with regulatory requirements.

Pro tip: Keeping a hard drive, google drive and even a drop box with all of your important scale documents will make recordkeeping easier. Setting ups scale maintenance tasks via google calendar is also a good way to evenly distribute among the technicians, as well as keep everyone up to date on the next upcoming scale maintenance.

Conclusion:

Proper maintenance is the key to ensuring the accuracy, reliability, and longevity of a truck scale. Regular cleaning, inspection, calibration, lubrication, and addressing electrical and environmental considerations are fundamental practices for maintaining optimal performance. By implementing a comprehensive maintenance program and involving trained operators, businesses can minimize downtime, reduce costly repairs, and maximize the efficiency and accuracy of their truck scale operations. Remember, a well-maintained truck scale not only benefits the organization but also contributes to the overall safety and compliance of the industry as a whole.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

What Is A Truck Scale Project Timeline

The truck scale Roadmap

The truck scale installation process can seem a bit convoluted when one doesn’t understand all that is involved. The infographic above helps lay out the entire truck scale building process. This article will briefly go over each step in the truck scale building process.

Site Review

The site review is what you do before you ever even begin to break ground and start the construction process. When you are performing a site review you want to do a walkthrough of the build site, noting the possible places to install the scale as well as noting potential pitfalls that could arise at the site. Essentially this step is the initial preliminary step of mapping out the truck scale build.

Purchase Scale

This step is where you spec out and make your scale purchase. Depending on which company you decide to go with will determine the delivery time and cost. Once you have secured a delivery date and shipping destination, the next step is to start getting te site prepped.

Set Schedule

Setting the schedule for the truck scale build is where you work with the site manager to get a build schedule into place. Coordinate with the site manager and walk the site and plan which components will be installed in designated locations. This is also the time where you coordinate with the contractor who will be pouring concrete. This step is reserved for setting the schedule for the remainder of the build.

Construction Begins

This is the “breaking ground” portion of the build. In this step is where you start digging the trenches for cables and electronics connecting to the truck scale being installed. Along with digging the trenches, this is also when the pouring of the concrete for the foundation begins as well. Keep in mind that the curing process for the foundation will take 14 days to completely cure.

Scale installation

The scale installation is where all the planning and scheduling comes together. The scale is delivered via tractor trailer to the build site. The scale deck is set into the foundation by a crane. Once the scale is properly set, the team installing the scale will then anchor down the deck and all accompanying wiring and connections. Typically if the deck is a steel deck then the installation process can tak one day to complete. It will be a lot onger (30 days) for a concrete deck.

scale calibration

After the scale has been properly installed, it is time to calibrate the scale and do a final systems check. During the calibration phase, the installation team will check to make sure the load cells are measuring the weight and that the scale is properly weighing correctly. After calibration is complete, the team will run final tests on the systems operating the scale.

conclusion

Installing a truck scale is a lengthy process, but with proper planning and scheduling, the entire process will seamingly flow together. You can download the roadmap infographic to help you track your progress.

Truck Scale Cleaning Guide.

The Importance Of Cleaning Your Truck Scale.

Keeping your truck scale well maintained and clean is an important part of truck scale ownership. Not only is it good practice to keep your weighbridge clean, it also helps you to have a productive maintenance schedule for your scale. This will help significantly reduce the risk of downtime and inaccurate weighing.

What it means to clean.

Cleaning your truck scale does not mean simply spraying the deck with some water, it also means visually inspecting the scale for any loose or missing parts that could contribute to an inaccurate weight. When discussing cleaning, it means the areas of the scale where dirt, mud, debris and other things get stuck and thus cause the scale to not work properly. It is fine having a clean deck, but the underside of the truck scale will need the most attention. 

Over time, the build-up of mud and debris can have a negative impact on a weighbridge performance. Compacted mud can set hard and reduce the movement of the weighbridge. This in turn causes reduced accuracy in weighing. Certain types of site environment will suffer more with mud and related issues and weather conditions can also play a part.

Keep in mind, weighbridge cleaning can be a bit tricky. For one you need to remove the mud and buildup so the scale platform can perform correctly. However, the water jet force required to remove dirt and debris from around a weighbridge’s critical weighing points can, if not performed correctly, damage load cells, cables, junction boxes, and summing boards.

When cleaning the scale, the lightest amount of water pressure you can use and still get adequate cleaning, the better.

Building a maintenance schedule

Weighbridge maintenance should take place as part of a daily or weekly routine depending on the type of site. The build-up of debris and water should be monitored and obstructions should be removed from beneath the scale to provide clearance between the weighbridge and the ground. Otherwise, your scale accuracy will suffer.

Pit weighbridges should be checked to make sure clearances are clean and the correct gap between the deck and pit wall are in place. ‘T’ section rubber can be used to help maintain gaps and should be replaced if worn or damaged. Regular end-middle-end tests with a loaded truck should be carried out to review the accuracy of the scale to see if there are any buildup issues. This basic cleaning and maintenance can be carried out by a site foreman or truck scale weighbridge operator.

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

What's Involved In A Truck Scale Installation?

What’S Included in a truck scale installation?

So you picked out your new truck scale and are ready to start weighing trucks. However, before any weighing can start, your new truck scale needs to be installed. Installation of a truck scale includes a number of different components that your local scale dealer will complete. The main areas of the installation include setting the scale, anchoring the scale, running all cabling, wiring the scale, setting up peripheral devices, calibrating the scale, and placing the scale into service. Below we will review each area:

1. Setting The Scale:

Prior to setting the scale your foundation will be complete. To learn more about truck scale foundations check out this blog post. Setting the scale involves using a crane, loader, or other lifting equipment to offload the truck delivering the scale and placing the scale modules onto the foundation. Setting the scale can be a lengthy or short process depending on whether there is easy access to the foundation. For example, setting a scale on a foundation located in an open field is a quick & easy process; however, setting a scale inside the tunnel of a feed mill facility is much more difficult due to height restrictions. Your scale company will also be the ones to arrange the logistics of the truck and crane. Once the truck scale is set on the foundation, it’s time to begin anchoring.

2. Anchoring The Scale:

After the scale modules are set on the foundation they will require adjustments to ensure they are aligned properly. Large breaker bars and interconnect bolts will help ensure the modules are in the correct location. Once the scale is in the correct location it will be set onto the base plates and load cells. At this point, the scale technician will begin drilling anchor bolt holes in the foundation and then installing and tightening the anchor bolts. At the end of anchoring, the scale should be secured to the new foundation and centered + level with the approaches & end-walls. Also any checking or adjustment bolts will be installed and set to the correct tolerances.

3. Wiring The Scale:

Depending on what brand and type scale you purchased, the wiring of the scale will be different for each. For most electronic truck scales, each loadcell’s cable requires running it to the junction box. Here, each loadcell cable will be landed on the internal board. The color coding for the wires on loadcells varies dramatically between different manufacturers, this is where a trained scale technician comes in. The final step is attaching the homerun cable to the junction box and running it to where your scale indicator will be located. At this point your truck scale is on the foundation, anchored, and wired to your scale indicator.

4. Setting Up Peripheral Devices:

In addition to the truck scale a number of other devices are normally connected to the scale indicator. Most states require legal-for-trade truck scales to have a remote display or scoreboard, to learn more about the requirements checkout this blog post. The scale technician will wire the indicator and program it to send the weight data to the remote display so the truck driver can see his weight while on the scale. Printers are another common peripheral device. Connecting the printer involves wiring the scale indicator to the printer and setting up a number of parameters to ensure the scale ticket prints correctly. Other peripheral devices can include outputs to HMI / PLCs, photo-eyes, etc.

5. Calibrating The Scale:

This step of the installation process involves calibrating your new truck scale to ensure it is weighing correctly. Your scale company will bring a heavy-capacity test truck on-site to use for this task. Known weights such as 20,000 lbs will be placed over each load cell and section during the calibration procedure. At the end of the calibration your truck scale will be weighing accurately. You will also receive a truck scale test report from your scale company outlining the results of the calibration.

6. Placed Into Service:

The final step that is required is if your truck scale is being used in a legal-for-trade operation then it will need to be placed into service with your state. This step is completed by your scale company and ensures you are legally allowed to start using your new truck scale.


As you can see, the process to install a truck scale has numerous steps and can range from simple to complex. To learn more about the cost of a truck scale, checkout this blog post.

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

Features to look for when buying a truck scale.

Scales and Their Features.

Truck scales are a type of weighing equipment that is used to measure the weight of trucks and other vehicles. You often see these type of scales at rock quarries, farms and solid waste facilities. These scales are important for ensuring that trucks are properly loaded and that they are in compliance with weight regulations. When shopping for a truck scale, there are several key features and options to consider. This article will give a brief overview on what features to look for when you are in the market for a truck scale.

Features to look for

Durability: One important feature to look for in a truck scale is durability. This is paramount to how well your truck scale will operate on your work site. Truck scales have to be able to handle multiple tons of weight days in and days out. Truck scales are typically exposed to the elements and are subject to heavy loads, so it is important to choose a scale that is built to withstand these conditions.

Various manufacturers will feature various deck thickness as well as if the deck has some sort of tread or something to help protect the truck and rest of the scale. manufacturers also offer different deck styles that could work with your operation better. These options are concrete and steel, and each offer their own set of pros and cons (be sure to check out our articles on different deck types). Look for a scale that is made from high-quality materials, such as steel or concrete, and that has a proven track record of reliability. Another thing to look for is if the scale comes with lightning protection.

Detail in Accuracy: Another important feature to consider is accuracy. Accurate weight measurements are essential for ensuring that trucks are properly loaded and that they are in compliance with weight regulations. Look for a scale that has been calibrated to meet industry standards and that is capable of providing accurate readings within a specified tolerance.

Warranties: Warranties are a very important feature with a truck scale. Considering that you are buying a large piece of machinery, it is good practice to have a warranty in case something goes wrong with your scale. Each truck scale manufacturer will have their own warranty for their scales that are in place in case the scale is damaged or needs. Warranties are not created equal, and some will have different durations and even different protection for the scale (lightning protection). Be sure to read your truck scale’s warranty thoroughly as well as going over the fine print. This will help you know what is all covered under the warranty and for what duration as well.

Maintenance: Truck scale maintenance is a very important part of owning a truck scale. There are several factors that you need to consider when purchasing a truck scale. When considering things like calibrations, replacements and just overall general maintenance, you will need a licensed scale technician to conduct service or calibrations. So check for the nearest scale company to see what services are offered in your area.

Other Options: In addition to these core features, there are also several options that can enhance the performance and functionality of a truck scale. For example, some truck scales are available with wireless communication capabilities. So you may need a display for drivers to clearly see the weight. That is where a remote display comes in. This allows users to remotely view their weight data of their load. Other options to consider include load cell protection, automatic weight adjustment, and automatic calibration.

Generally speaking a truck scale will have other options that will help with the overall performance of the scale, but the ones mentioned above are pretty essential to having a well built scale.

Closing Words

In conclusion, when shopping for a truck scale, it is important to consider factors such as durability, accuracy, and the availability of key features and options. By choosing a high-quality truck scale that meets these criteria, businesses can ensure that they are getting accurate and reliable weight measurements, which are essential for

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. Check out our products and service pages as well to find all of your scale needs.

How Scales are Used in Moving Companies.

When it comes to moving, scales can be a useful tool for both the movers and the customers. Scales are typically used to weigh household items, furniture, and other belongings to determine their weight and ensure that they are properly loaded onto moving trucks.

How scales are used with moving companies

Moving companies use scales to determine the weight of a customer's items to help them estimate the cost of the move. This is particularly important for long-distance moves, where the weight of the items being moved can have a significant impact on the final cost. By weighing each item or box before it is loaded onto the truck, movers can accurately calculate the total weight of the shipment and provide an estimate to the customer.

Overload Prevention: Scales can also be used to ensure that the moving truck is not overloaded. Each truck has a weight limit, and exceeding this limit can be dangerous and result in fines or penalties. By weighing the items being loaded onto the truck, movers can ensure that they are not exceeding the weight limit and that the truck is safe to operate.

Weight Distribution: In addition to ensuring that items are properly loaded onto the truck, scales can also be used to help movers distribute the weight of the items evenly. This is important because an unevenly loaded truck can be difficult to handle and can increase the risk of accidents. By weighing each item and placing them strategically on the truck, movers can ensure that the weight is distributed evenly and that the truck is balanced. Scales can also be used to ensure that fragile or delicate items are handled with care. By weighing each item and marking it accordingly, movers can ensure that fragile items are placed on top of heavier, sturdier items to prevent damage during transport.

Downsize and Declutter: Furthermore, scales can be used as a tool to declutter and downsize prior to moving. Weighing items can give movers a clear idea of what is worth taking and what may not be necessary to bring along. It can also help customers determine which items are too heavy or bulky to move and may need to be donated or sold. Scales can also help ensure that the items being moved are within the guidelines set by the moving company. Most moving companies have specific weight limits and size restrictions for items being transported. By weighing each item, customers can determine if certain items may require special handling or if they may need to be disassembled before they can be moved.

Common Scales used by moving companies

Professional movers typically use different types of scales to accurately measure the weight of your belongings. The type of scale used may depend on the specific needs and equipment of the moving company. Some common types of scales used by professional movers include:

  1. Platform scales: These are large, heavy-duty scales that have a flat platform on which the items are placed for weighing. They can typically weigh up to several thousand pounds and are often used for weighing large furniture items and appliances.

  2. Hanging scales: These are smaller scales that have a hook or loop on one end that can be attached to the item being weighed, while the other end is attached to a support. They are often used for weighing smaller items, such as boxes or bags.

  3. Pallet scales: These scales are designed to weigh entire pallets of items at once. They are typically used in industrial settings where large amounts of goods need to be weighed quickly and efficiently.

  4. Floor scales: These are similar to platform scales, but they are designed to be flush with the floor for easier loading and unloading of heavy items. They are often used in warehouses and distribution centers.

Overall, professional movers use a variety of scales to ensure that they accurately weigh all of your belongings and provide you with an accurate estimate of the cost of your move. These scales help with weight distribution, overload prevention and downsizing. They are a useful tool for helping movers complete their job in a safe manner.

Closing Words

In conclusion, scales are an essential tool in the moving industry. They help ensure that items are properly loaded onto the truck, that the

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', which can help give insight to what issues could arise while owning a bench scale.

How Much Does A Turn-Key Truck Scale Project Cost?

Cost Of A Turn-Key Truck Scale Project

The installation of a new truck scale involves many different moving parts and pieces. Choosing the right scale and features along with project costs and timelines can become a bit overwhelming. Your scale company will have many questions which can affect the cost of your project. The fact remains that everyone wants to know the answer to a complex question – What does a turn-key truck scale installation cost? In this article, we will lay out what you can expect to be included in your turn-key project and how much you can expect to spend for different features.

Truck Scale Installation Labor & Calibration:

The first thing included on your quote would be a line for labor – installation and calibration. This typically runs between $4,000 and $7,500. If you have a new installation on a new foundation, the cost will be less. If you have a truck scale that you are replacing, the cost is usually a little higher due to the extra trips to your site and preparations made for the installation of your new scale. Installation and calibration will include all parts of your scale. The install team will also make sure that auxiliary devices are connected to include indicators, ticket printers, computer programs, kiosks, outside displays, and intercom systems. Conduit is typically installed by the contractors who you choose to build the scale house or wherever the scale operator will be located. Along with calibration, a “Placed into Service” form that the scale company fills out is sent to your state’s weights and measures office.  This ensures you are able to use your scale in a legal for trade application. 

Crane Cost

Cranes are often used to remove old scales and set new scales into place. Crane costs typically range from $2,500 to $3,500. If you are removing an old scale, the cost of freight to remove the old scale off site to a scrap yard is included in this cost, particularly if it is a steel deck scale.

Concrete Foundation Cost

Concrete and foundation work is a big part of your new scale cost. Most scale companies provide an experienced concrete contractor to perform the site preparations. Once the site is ready, the contractor will form and pour the ramps, approaches, and foundation. For more information on these items, reference the article in our Learning Hub entitled “What Are the Truck Scale Foundation Types” Soil samples and other factors can determine the type of foundation that you need. A typical above-ground scale foundation with ramps and approaches will typically cost $30,000. Ask your service provider how to pick the right foundation. If you have an existing foundation, scales can be customized and built to fit so that no concrete work is needed! This could save you thousands so make sure you discuss this with your scale company.

Truck Scale Cost

Truck scales come in different shapes, sizes, and materials. To understand more about truck scale costs, reference our article in our Learning Hub entitled “How Much Do Truck Scales Cost” As a reference point, a truck scale will typically range from $45,000 for a basic analog truck scale to $80,000 for a high traffic, heavy-capacity scale. Your truck scale cost will include all parts and hardware needed to make your truck scale perform correctly for many years. The options are endless so spend some time in our Learning Hub and get to know how truck scales will help your operation before selecting which scale you buy.

Freight Cost

The final piece of your cost is freight. Freight can range from $2,500 to $4,500 based on your distance from the manufacturer and your local permitting laws. All truck scales are delivered on a flatbed 18-wheeler that is typically oversized load overweight.

Total Cost Turn-key Truck Scale Project

So now the big question – What is the bottom line?

For a new truck scale installation, you can expect to see a turn-key project cost around $100,000 - $115,000. There are factors that you can keep this down for you which your scale company can help explain. If you are replacing an existing truck scale with no concrete work required, your cost will be around $80,000. Don’t let the number scare you! Buying a truck scale from a reputable manufacturer can give you a truck scale that will last for 25+ years.

Also check out our article “Truck Scale Installation: What’s Involved” for more details on what to expect. Also look into our articls Guide To Truck Scale Warranties

 Closing Words

At American Scale we strive to bring you informed and useful content on all things scale related. Be sure to check out our legal for trade truck scale system articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. We also have articles on scale accessories, common problems to prolong your scales lifespan, weighing applications as well as what scale indicator works best with your junction box. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership.

Tips for Improving Scale Performance.

Truck scales are ubiquitous in the freight industry. Whether it’s at a railroad, on-site weigh station or general freight terminal, truck scales are an essential tool for shippers and truckers alike. These tools allow companies to accurately weigh trucks before they are allowed to enter certain facilities. In addition to providing a means for owners and carriers to accurately weigh their vehicles, truck scales also serve as an important source of data that can be used to improve performance. That being said, not every truck scale is created equal and in this article we will be discussing tips that can maximize your truck scale performance. 

Regular Testing

Testing your truck scale regularly is a good way to keep good insight into how your scale performs. A good way to implement this is to set up a maintenance and service schedule for your truck scale. Setting up a service schedule will help you to get ahead of any potential problems that could arise during operation. Essentially a service schedule gives great insight to the overall health of your scale and keeps your scale running optimally throughout the lifespan.

In order to maximize truck scale performance, it would be recommended to test your scale at least once every two months. Considering that the general rule of thumb is to have your truck scale calibrated every quarter (3 months). This testing should be thorough and well documented. A well detailed test will have your scale technician doing a thorough visual inspection of the scale, checking for any discrepancies and any visual issues with equipment. From there they will check the accuracy by using test weights on the scale.

This process can seem a bit tedious and time consuming, but if you are running an operation that has a significant amount of measurements per day, then this may be a procedure that you will want to implement. This will also help prevent future downtime, since the scale will be serviced more frequently.  If anything, this will give you a clear picture of your scale’s performance month to month, thus allowing you to make adjustments where necessary. 

 

Maintain accurate recordkeeping

Good record keeping is essential in order to keep information on your scale organized and up to date. This will also keep a steady stream of info on your scale. You will avoid gaps of service information. When the operator records the data from their truck scale, they need to be careful to make sure that the numbers are accurate.

There are a few methods that truck scale operators can use to keep their load records accurate. For example, some scales will have an “automated” feature that automatically documents the weight. If an operator  is using one of these scales, they can still manually enter the load documentation at the same time they are entering the weight. Depending on the indicator and other accessories that are connected to the scale will determine how much data it can hold.

It is also a good idea to have a backup of all your records as well. If your scale is automated then it most likely will have a setting to record all measurements. It is suggested to also back those documents up to a usb drive, cloud (drop box, google drive) or even an external hard drive. Good recordkeeping is similar to good housekeeping. This gives you an ever growing reference for your scale as well as adding peace of mind due to knowing when each service was performed. 

 

Involve your customers in maintenance programs

When trucking, it’s important to interact with your customers. Setting up a scale service program is a good way of building a relationship. This can be done at the gate or it can be done electronically. The point is that over time you will develop a relationship with the customers you provide maintenance for. Get into the habit of involving your customers in some of the processes to help them gain a good perspective as well as gain confidence in ownership. There are often times where there is very to litte interaction when it comes to service, but building a good relationship will help you and the scale owner get ahead of any potential problems as well as helping the owner better understand their scale.

 

Good Housekeeping

Weighbridge cleaning maintenance should take place as part of a daily or weekly routine depending on the type of site. The build-up of debris and water should be monitored and obstructions should be removed from beneath the scale to provide clearance between the weighbridge and the ground. Otherwise, your scale accuracy will suffer.

Pit weighbridges should be checked to make sure clearances are clean and the correct gap between the deck and pit wall are in place. ‘T’ section rubber can be used to help maintain gaps and should be replaced if worn or damaged. Regular end-middle-end tests with a loaded truck should be carried out to review the accuracy of the scale to see if there are any buildup issues. This basic cleaning and maintenance can be carried out by a site foreman or truck scale weighbridge operator. Also look into scale cleaning programs

 

Conclusion

As you can see, truck scales are a critical part of the freight industry. In order to maximize truck scale performance, it’s important to be proactive when it comes to maintaining accurate records and implementing preventative maintenance programs. Finally, remember that as a weighmaster, you also need to maintain trust with your customers. That being said, by implementing these five tips, you can ensure that you are maximizing truck scale performance.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Truck Scale Maintenance. Why is it important.

Truck scales, also known as weighbridges, are an essential tool for the transportation industry. These large scales are used to weigh vehicles, typically trucks, to ensure compliance with weight regulations. An inaccurate truck scale can add to potentially bigger issues if it remains unattended.

Proper maintenance is integral for keeping your truck scale in good working order. Regular maintenance not only helps to ensure the accuracy and reliability of the scale, but it can also extend its lifespan and prevent costly repairs. In general depending on the frequency that the truck scale is being used, will determine how many calibrations it will need per year.

Calibration

One of the most important aspects of truck scale maintenance is regular calibration. Truck scales should be calibrated at least once a year, or more frequently if they are used heavily. Calibration involves adjusting the scale to ensure that it is providing accurate weight measurements. This is typically done by a professional technician using specialized equipment.

Typically when a truck scale calibration is performed, there a several steps that need to be followed. First, the scale technician will perform a visual inspection of the entire scale, taking notes of any potential issues that could possibly arise. After the visual inspection, the scale technician will load a weight cart onto the scale and start checking the weight against what is on the board.

Additional Tasks

In addition to regular calibration, there are a few other key maintenance tasks that should be performed on a truck scale. These include cleaning the scale and its surrounding area, checking the condition of the load cells and other components, and tightening any loose bolts or other hardware.

It's also important to keep a maintenance log for your truck scale. This log should include details about when the scale was last calibrated, any repairs or maintenance that were performed, and any other relevant information. This can help you keep track of your scale's maintenance schedule and ensure that it is always in good working order.

Closing words

Overall, regular maintenance is essential for keeping your truck scale in good working order. By performing regular calibration and other maintenance tasks, you can ensure that your scale is providing accurate and reliable weight measurements, and prolong its lifespan.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

How Scales Benefit Construction Sites.

construction site

Scale Benefits Beyond the Warehouse.

Scales are essential tools for multiple industries, providing accurate and reliable weight measurements for a wide range of applications. From weighing materials and equipment to ensuring compliance with weight regulations, scales play a critical role in ensuring the safety and efficiency of construction operations.

When looking at how a construction site is operated, having a large vehicle scale on site greatly increases safety, efficiency and time. This article will take a look at how scales benefit construction sites as a whole.

Understanding the Benefits

When looking at how your construction site is set up, one will most likely have the site setup in a way that it creates a smooth workflow. There are certain factors that lend themselves to benefiting the industry as a whole. These factors are what you want to consider when adding an industrial scale to your construction site.

Accuracy: One of the primary benefits of scales in the construction industry is their ability to provide accurate and reliable weight measurements. Scales used in the construction industry are typically highly accurate, with a resolution of up to 1/10,000 of the load being measured. This level of precision is essential for ensuring the safety of construction operations and preventing damage to equipment and structures. When working on a construction site, there are certain standards and restrictions that you have to follow. Having a scale onsite to help weigh materials will help ensure materials aren’t over load and in compliance with the safety regulations.

Versatility: Another benefit of scales in the construction industry is their versatility. There are a wide range of scales available for different applications in the construction industry, including crane scales, forklift scales, and conveyor belt scales. These scales can be used to weigh a wide range of materials, from steel beams and construction equipment to aggregates and other bulk materials.

Safety: Scales also play a critical role in ensuring compliance with weight regulations. Many construction materials, such as steel beams and concrete, have weight restrictions that must be adhered to in order to prevent damage to roads and bridges. By using a scale to weigh these materials, construction companies can ensure that they are complying with weight regulations and protecting our infrastructure.

Types of Scales used in Construction sites

Onboard Truck Scales: Once configured accordingly, these scales are compatible with any loading system. Onboard truck scales are designed to handle various weights and material types in varied weather conditions. They are used to read precise measurements, allowing you to ensure that the trucks are carrying the correct load for greater efficiency.

Portable Truck Scales: Also known as wheel weighers, portable truck scales are extremely mobile and sturdy, making them easy to use in any type of terrain. They can also be customized to suit the nature of activities carried out and meet all related requirements.

Load Volume Scanner: These scales are designed to maximize the overall haulage of assets. Such scales use a laser technology to precisely scan building materials to generate accurate measurements of the weight that can be carried by a specific truck, all in real-time.

Rail Scales: There are essentially two types of rail scales; static scales and in-motion scales. As the names suggest, the static rail scales are immobile and are commonly used to measure the weight of stationary train cars. Whereas the in-motion scales can be moved along the rails and measure the loads of moving train cars, they’re usually equipped with smart software that ensures accuracy.

Considering the nature of the application of these scales in the construction industry, it becomes even more important to ensure their presence on-site.

Closing Words

Overall, scales are an essential tool for the construction industry. They provide accurate and reliable weight measurements, helping to ensure the safety and efficiency of construction operations. Construction sites have a lot of important aspects that need to be carefully monitored to ensure that the scales are accurate and within compliance regulations.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our “Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Scale Service Cost Guide

American Scale Company test truck

Scale Service Cost Guide.

An accurate scale is an essential tool for any company whose revenues are based on the weight of goods entering or exiting a facility. Without scale accuracy, a company can lose thousands, if not hundreds of thousands of dollars annually. On the other hand, the annual maintenance costs for a truck scale can vary anywhere from $1,000 to $10,000 annually depending upon what services you are receiving. If you were to consider the potential cost of weighing errors, then you could see how a good maintenance program more than pays for itself, and how at times it can also pay for the cost of the scale. To make sure that your scale maintenance program is most effective, these are components that need to be present to ensure a good program. This article outlines what makes a good scale maintenance program and how much this will generally cost.  

BENEFITS OF HAVING A GOOD SCALE MAINTENANCE PROGRAM.

When setting up a scale maintenance program for your weight operation, you want to think about the long term benefits you will receive when following a good maintenance program. One of the biggest benefits is the fact that you will  have regular scheduled maintenance. Understanding that there is a maintenance program for you to follow will help you better understand your scale’s needs based on frequency of use as well as environment and other factors. When you have a good program, you inevitably build a strong relationship with the service technicians as well as with the scale company itself. Saves down time of vital equipment large/heavy scales cannot easily be transported, so techs can work onsite. Rapid response times provided to critical equipment at your facility helps save potential lost profits by cutting downtime helps you stay organized and up to date with your scale service records.

USING A STATE LICENSED SERVICE PROVIDER

When it comes to getting your scale certified, it cannot be done by a commercial scale company. The state weights and measures organization are able to do that. As long as the scale company is state-licensed and registered, they are able to perform services on your scale. The reasoning for this is because there are specific standards that need to be met according to the state weights and measures organization. Look for companies that have a good standing and provide services to multiple scales in the area. If you go with a service provider who is unlicensed then you run the risk of having improperly serviced equipment along with getting into hot water with the state weights and measures department. It is not recommended to allow a company that is not licensed to service your scale. 

USE STATE-CERTIFIED TEST WEIGHTS FOR CALIBRATION

When going with an established scale service company, they will typically have an entire inventory of test weights tested and certified annually in accordance with state weights and measures standards. They will have test weights for all manner of scales and sizes. Depending on the scale being calibrated or serviced will determine the size of the weights being used. Depending on what is being calibrated or having a load test will determine how much weight you will actually need.

THOROUGH SCALE TESTING

The test should start by determining the length of the platform and the total number of sections along that length. Load points are where weight is transferred from the load to the scale and where scale accuracy is maintained. It is critical that the accuracy of each load point is maintained, so as weight is applied it is transferred evenly.

If a load point or section fails a strain test, then it must be calibrated to conform to requirements by making a mechanical or electronic adjustment. A good scale service company will check and double check for accuracy on each load point.

VISUAL INSPECTION AND REPAIRS

Whenever there is any sort of service performed on a scale, the scale technician will perform a visual inspection of the scale. A thorough scale maintenance program must include regular visual inspection followed by any necessary repairs of issues found. The visual inspection should include scale condition, regulatory conformance, signs of damage and debris buildup, safety, clearance, corrosion, and any electrical conditions. A detailed inspection is the sign of a good scale service company. 

BREAKING DOWN THE COST

When looking at what it will actually cost to set up a scale maintenance program, you have to consider the biggest factors that will affect cost. Below are some of the factors that will affect the cost, along with an average rate that is floating around right now. Distance traveled to perform service. Travel charges are usually based upon zones from the nearest office to the service site location. Depending upon the shop performing the service will determine the overall price. Bench time can range anywhere from $125 upwards of $200 per hour depending on the service and if there will need to be additional repairs for the scale.

Additional parts or travel time depending on the issue at hand. Some scale companies will price based on “zones” instead of price mileage. When thinking about scale service and maintenance, it is good to look at it like servicing your car. If you were to take your car into a dealership or independent mechanic, then you will pay an hourly charge. In some areas, mechanics start out at $150 per hour and go up from there. The same thing can be said about scale service. A good maintenance program will be thorough, and should include a written report documenting test results including both before and after calibration, as well as a summary of finding and recommendations. All of these aforementioned items are essential to having a well documented and maintained scale.  

CLOSING WORDS

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about Truck Scale Foundations or How Much Do Truck Scales Cost. We even have a Guide to Warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Tips for Improving Scale Performance.

Truck scales are ubiquitous in the freight industry. Whether it’s at a railroad, on-site weigh station or general freight terminal, truck scales are an essential tool for shippers and truckers alike. These tools allow companies to accurately weigh trucks before they are allowed to enter certain facilities. In addition to providing a means for owners and carriers to accurately weigh their vehicles, truck scales also serve as an important source of data that can be used to improve performance. That being said, not every truck scale is created equal and in this article we will be discussing tips that can maximize your truck scale performance. 

Regular Testing

Testing your truck scale regularly is a good way to keep good insight into how your scale performs. A good way to implement this is to set up a maintenance and service schedule for your truck scale. Setting up a service schedule will help you to get ahead of any potential problems that could arise during operation. Essentially a service schedule gives great insight to the overall health of your scale and keeps your scale running optimally throughout the lifespan.

In order to maximize truck scale performance, it would be recommended to test your scale at least once every two months. Considering that the general rule of thumb is to have your truck scale calibrated every quarter (3 months). This testing should be thorough and well documented. A well detailed test will have your scale technician doing a thorough visual inspection of the scale, checking for any discrepancies and any visual issues with equipment. From there they will check the accuracy by using test weights on the scale.

This process can seem a bit tedious and time consuming, but if you are running an operation that has a significant amount of measurements per day, then this may be a procedure that you will want to implement. This will also help prevent future downtime, since the scale will be serviced more frequently.  If anything, this will give you a clear picture of your scale’s performance month to month, thus allowing you to make adjustments where necessary. 

 

Maintain accurate recordkeeping

Good record keeping is essential in order to keep information on your scale organized and up to date. This will also keep a steady stream of info on your scale. You will avoid gaps of service information. When the operator records the data from their truck scale, they need to be careful to make sure that the numbers are accurate.

There are a few methods that truck scale operators can use to keep their load records accurate. For example, some scales will have an “automated” feature that automatically documents the weight. If an operator  is using one of these scales, they can still manually enter the load documentation at the same time they are entering the weight. Depending on the indicator and other accessories that are connected to the scale will determine how much data it can hold.

It is also a good idea to have a backup of all your records as well. If your scale is automated then it most likely will have a setting to record all measurements. It is suggested to also back those documents up to a usb drive, cloud (drop box, google drive) or even an external hard drive. Good recordkeeping is similar to good housekeeping. This gives you an ever growing reference for your scale as well as adding peace of mind due to knowing when each service was performed. 

 

American Scale Company techs

Involve your customers in maintenance programs

When trucking, it’s important to interact with your customers. Setting up a scale service program is a good way of building a relationship. This can be done at the gate or it can be done electronically. The point is that over time you will develop a relationship with the customers you provide maintenance for. Get into the habit of involving your customers in some of the processes to help them gain a good perspective as well as gain confidence in ownership. There are often times where there is very to litte interaction when it comes to service, but building a good relationship will help you and the scale owner get ahead of any potential problems as well as helping the owner better understand their scale.

 

Good Housekeeping

pressure washing

Weighbridge cleaning maintenance should take place as part of a daily or weekly routine depending on the type of site. The build-up of debris and water should be monitored and obstructions should be removed from beneath the scale to provide clearance between the weighbridge and the ground. Otherwise, your scale accuracy will suffer.

Pit weighbridges should be checked to make sure clearances are clean and the correct gap between the deck and pit wall are in place. ‘T’ section rubber can be used to help maintain gaps and should be replaced if worn or damaged. Regular end-middle-end tests with a loaded truck should be carried out to review the accuracy of the scale to see if there are any buildup issues. This basic cleaning and maintenance can be carried out by a site foreman or truck scale weighbridge operator. Also look into scale cleaning programs

 

Conclusion

As you can see, truck scales are a critical part of the freight industry. In order to maximize truck scale performance, it’s important to be proactive when it comes to maintaining accurate records and implementing preventative maintenance programs. Finally, remember that as a weighmaster, you also need to maintain trust with your customers. That being said, by implementing these five tips, you can ensure that you are maximizing truck scale performance.

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

Truck Scale Cleaning Guide.

pressure washing

The Importance Of Cleaning Your Truck Scale.

Keeping your truck scale well maintained and clean is an important part of truck scale ownership. Not only is it good practice to keep your weighbridge clean, it also helps you to have a productive maintenance schedule for your scale. This will help significantly reduce the risk of downtime and inaccurate weighing.

What it means to clean.

Cleaning your truck scale does not mean simply spraying the deck with some water, it also means visually inspecting the scale for any loose or missing parts that could contribute to an inaccurate weight. When discussing cleaning, it means the areas of the scale where dirt, mud, debris and other things get stuck and thus cause the scale to not work properly. It is fine having a clean deck, but the underside of the truck scale will need the most attention. 

Over time, the build-up of mud and debris can have a negative impact on a weighbridge performance. Compacted mud can set hard and reduce the movement of the weighbridge. This in turn causes reduced accuracy in weighing. Certain types of site environment will suffer more with mud and related issues and weather conditions can also play a part.

Keep in mind, weighbridge cleaning can be a bit tricky. For one you need to remove the mud and buildup so the scale platform can perform correctly. However, the water jet force required to remove dirt and debris from around a weighbridge’s critical weighing points can, if not performed correctly, damage load cells, cables, junction boxes, and summing boards.

When cleaning the scale, the lightest amount of water pressure you can use and still get adequate cleaning, the better.

Building a maintenance schedule

Weighbridge maintenance should take place as part of a daily or weekly routine depending on the type of site. The build-up of debris and water should be monitored and obstructions should be removed from beneath the scale to provide clearance between the weighbridge and the ground. Otherwise, your scale accuracy will suffer.

Pit weighbridges should be checked to make sure clearances are clean and the correct gap between the deck and pit wall are in place. ‘T’ section rubber can be used to help maintain gaps and should be replaced if worn or damaged. Regular end-middle-end tests with a loaded truck should be carried out to review the accuracy of the scale to see if there are any buildup issues. This basic cleaning and maintenance can be carried out by a site foreman or truck scale weighbridge operator.

Closing Words

At American Scale we strive to bring you informed and useful content on all things scale systems related, including products from the top scale manufacturers. Be sure to check out our truck scale articles about truck scale foundation or how much do truck scales cost. We even have a guide to warranties. To learn more about bench scales, it would be good to check out our other articles such as “Bench Scale Basics'' and “How Much Does A Bench Scale Cost?”. These articles will help with the basics of bench scale ownership. Also, take a look at our“Common Problems With Bench Scales'', to help prolong the lifespan on your scale.

How Much Do Truck Scales Cost?

HOW MUCH DOES A TRUCK SCALE COST?

As you consider the purchase of a new truck scale, price is often-times one of the first considerations.  As with many large equipment purchases there are many models and options which will impact the cost. So, how much do truck scales cost? The short answer to how much does a truck scale cost is $45,000 - $100,000.

First, let’s start with the initial purchase price of the truck scale.  Generally, truck scales are sold by independent scale dealers spread across the country. Most truck scale dealers will represent a number of different scale manufacturer brands.  Some common brands you will hear about: Rice Lake, Cardinal, B-Tek, Mettler Toledo, Emery Winslow, Fairbanks, Thurman, etc.  Your scale dealer can help guide you to the brand which will best fit your budget and application. Checkout this blog post when considering steel deck vs concrete deck truck scales.

PRICES FOR NEW TRUCK SCALES:

The standard truck scale system in the industry is an above ground electronic 70ft long & 11ft wide steel deck.  We will use that as the basis for pricing.  We will also focus more on electronic scales vs hydrauli . There are a lot of things to consider when pricing your scale.

There are two main packages you can choose from; a basic package or a turnkey package:

1. BASIC TRUCK SCALE INSTALLATION:

Equipment: This will include the truck scale weigh bridges, load cells, basic indicator, printer, and any other accessories you order such as a remote display. 

Foundation: This will not include the truck scale foundation.  You will need to coordinate for forming and pouring the concrete foundation.  The truck scale manufacturer will provide foundation drawings for you to use.  This will save you on cost.  The downside is that pouring foundations for truck scales can be difficult and requires it to be within ¼” per the drawings.  Bottom-line, ensure your concrete contractor is high-quality.  Pouring a truck scale foundation is more technical than just pouring a slab for a house or garage. To learn more details on truck scale foundation types checkout this blog post on build timelines.

Installation: This will include setting the truck scale on the foundation with a crane after it arrives via flatbed truck.  It also includes anchoring the truck scale, running all wiring, installing all load cells, and calibrating the scale. Finally, the scale service company will complete state weights & measures placed into service paperwork. To learn more details on the installation checkout this blog post.

Truck Scale With Basic Installation Average Cost: $55,000 - $80,000

2. TURNKEY TRUCK SCALE INSTALLATION:

Equipment: This will include the truck scale weigh bridges, electronic load cells or analog), basic indicator (stainless steel or washdown), printer, junction box, and any other accessories you order such as a remote display.

Foundation: This will include the truck scale foundation.  Included is basic site preparation, digging of piers, along with layout of wash-out slab.  The concrete is normally poured over 2 days.  One item to note is whether to add concrete ramps to your project or not, these can add over $10,000 in additional cost but are often necessary. Keep in mind that there are regulations on the steepness of the ramps; these rules are normally set by each state weights & measures department.

Installation: This will include setting the scale on the foundation with a crane after it arrives via flatbed truck.  Includes anchoring the scale, running all wiring, installing all load cells, and calibrating the scale. Completing state weights & measures placed into service paperwork.

Truck Scale With Turn-key Installation Average Cost: $95,000 - $115,000

To see what truck scales American Scale offer click here.

Steel Surcharges
As of early 2021, many truck scale manufacturers are implementing steel surcharges on their truck scales. This is due to surging steel pricing across the county as the pandemic has waned. These surcharges range from 5% up 15% depending on the specific manufacturer. This can add thousands to your truck scale project. A concrete deck truck scale may save some money as they contain less steel. However, keep in mind the scale decks often require rebar and the price for rebar has also increased dramatically. UPDATE: As of early 2022, steel surcharges continue to increase with many topping 25%. In addition, deliver times after ordering a truck scale are reaching up to 40 weeks.

Freight
The prices above do not include the freight cost to ship the scale to your location.  There is significant variability in freight pricing based on your location in relation to the scale manufacturer’s factory.  Also if the scale is 12 ft or wider it will often require escort cars the entire trip which increases the cost.  Some scale companies will quote fixed cost freight but most will provide an estimated freight cost range given the trucking spot rates change by the day.
Truck Scale Freight Average Cost: $2,500 - $4,500

Truck Scale Add-ons / Options:

There are number of truck scale accessories or options that you may need or be required to purchase. For example if you operate a truck scale in a location that is under the Mine Safety & Health Administration (MSHA) jurisdiction then you must have double-pipe guide rails on your truck scale, period. Or in most states the requirement is that for legal for trade truck scales you must have a scoreboard or remote display that a truck driver can see from inside their truck. To learn more about when a remote display is required checkout this blog post.

Other Considerations

Also you need to consider whether your scale will require connectivity to a network or computer system. You need to ensure your scale indicator has the necessary output built in to send the data whether ethernet, fiber optic, USB, serial, etc. We have a scale accessories page that can help you find what you need.

Bottom-line, make sure account for these additional options when computing the price for your new truck scale. During the lifespan of your scale ownership you will find that you may need certain accessories to add a level of ease added to your operation. These options are where you should lean on your scale dealer to assist as they have years of experience.

NOTE:
When considering the purchase price of a truck scale project, you need to also understand the long term costs associated with the scale. Understanding the weighing applications that will be used will definitely help you narrow down cost. These range from warranties, truck scale calibration costs, and general maintenance that will be required, to just wanting to know the differences between truck scales. Your scale dealer is your best source of information on these items. Be sure to ceck out our post about issues that can occur with truck scales. To learn more about truck scale warranties, check out The Guide To Truck Scale Warranties. Our Common problems with truck scales is a good article to look into as well.